300–1000 BPH Poultry Processing Line

300–1000 BPH Compact Poultry Slaughtering Line with Screw Pre-Chiller

1. Solution Overview

The 300–1000 BPH compact poultry slaughtering line is a space-optimized and scalable processing solution developed by Qingdao Raniche Machinery Technology Co., Ltd., combining essential slaughtering processes with an integrated screw-type water pre-chiller.

This solution is designed as a capacity-flexible reference model, covering a wide production range from small commercial plants (300–500 BPH) to medium compact facilities (800–1000 BPH), while maintaining a consistent processing logic and hygienic workflow.

Rather than a fixed configuration, this line demonstrates Raniche’s ability to compress a complete poultry slaughtering process into a compact footprint, without sacrificing product quality or process continuity.

2. Design Positioning & Target Users

This compact solution is especially suitable for customers who:

• Have limited workshop space or retrofit projects

• Require a complete slaughtering and pre-chilling process

• Operate under Halal slaughter requirements

• Focus on whole chicken products

• Plan gradual capacity expansion from 300 up to 1000 BPH

It is widely used in Middle East, Africa, and emerging poultry markets, where space efficiency and investment control are key considerations.

3. Core Design Concept – Compact & Scalable

The key design philosophy of this solution is:

• Compact layout: minimized      processing distance and reduced civil work

• Scalable capacity: same layout      logic adapted for different BPH levels

• Integrated chilling: screw      pre-chiller placed directly after evisceration

• Clear workflow: single-direction      overhead conveyor system

• Easy operation: simplified      equipment arrangement and supervision

This makes the solution suitable both as a starter line and as a permanent compact production model.

4. Processing Flow Description

The processing flow follows internationally accepted poultry processing logic:

1. Live bird hanging

2. Stunning

3. Halal slaughter and bleeding

4. Scalding

5. Defeathering

6. Evisceration

7. Carcass lifting and transfer

8. Screw water pre-chilling

9. Dewatering and unloading

10. Dispatch or further processing

Despite its compact structure, all essential slaughtering steps are retained.

5. Functional Layout Highlights

Based on the reference layout design, the compact line shows several engineering highlights:

 Central Overhead Conveyor System

A single overhead conveyor connects all slaughtering steps, reducing handling points and simplifying line control.

 Integrated Slaughtering Section

Stunning, bleeding, scalding, and plucking are arranged in close sequence, improving process efficiency and temperature control.

 Screw-Type Water Pre-Chiller

The screw pre-chiller provides stable carcass cooling within a compact space, making it ideal for small and medium plants where traditional long chillers are not practical.

 Frame-Type Installation

The line adopts a frame-type structure, allowing faster installation and easier relocation or adjustment if needed.

6. Main Equipment Configuration (Reference Level)

Slaughtering Section

• Overhead conveyor

• Hanging platform

• Electric stunner

• Bleeding trough

• Scalder

• Plucker

Evisceration & Transfer

• Evisceration trough

• Carcass lifting conveyor

Chilling Section

• Screw (spiral) water pre-chiller

• Carcass dewatering trough

Control System

• Central electrical control cabinet

Final configuration may vary depending on capacity, poultry type, and local requirements.

7. Product Output & Application

This solution is mainly designed for:

• Whole broiler chicken

• Head, feet, and entrails removed

• Fresh or water-chilled products

It can be extended with cutting, packing, cold storage, or freezing sections outside the compact core line.

8. Typical Markets & Capacity Range

This compact slaughtering line is suitable for:

• Middle East (Halal poultry processing)

• Africa

• Southeast Asia

• Central Asia

• Emerging regional poultry markets

Typical capacity range:
300 / 500 / 800 / 1000 BPH, adjusted through line speed and manpower configuration.

9. Why This Compact Solution Represents Raniche’s Strength

This solution clearly demonstrates Raniche’s capability to:

• Design compact poultry slaughterhouses under space constraints

• Integrate chilling systems into small layouts

• Adapt one engineering concept across multiple capacities

• Support Halal slaughter requirements

• Deliver scalable, export-oriented poultry processing solutions

It reflects Raniche’s role as an integrated solution provider of automatic poultry processing systems.

10. Important Notes (Website-Friendly)

• This layout is for reference and display purposes only

• Final layout will be customized according to customer workshop      conditions

• Equipment arrangement may be adjusted before contract      confirmation

• Auxiliary rooms shown are indicative, not part of equipment      supply

For customized layout design and quotation of a 300–1000 BPH compact poultry slaughtering line with screw pre-chiller, please contact Qingdao Raniche Machinery Technology Co., Ltd.
Our engineering team will tailor the solution according to your available space, target capacity, and local regulations.