1000 BPH Poultry Processing Line with Ice and Steam System

1000 BPH Poultry Slaughtering Line with 6T Flake Ice Machine and 0.5T Steam Generator

1. Project Overview

This 1000 BPH poultry slaughtering line is a medium-scale integrated processing solution developed by Qingdao Raniche Machinery Technology Co., Ltd., designed to demonstrate our capability in planning complete slaughterhouses with supporting utility systems.

Compared with entry-level lines, this solution introduces independent ice production and steam supply, enabling more stable temperature control, improved hygiene, and higher product quality consistency.

The layout and configuration are presented as a reference engineering solution, intended to attract customers seeking reliable and scalable poultry slaughterhouse designs.

2. Design Positioning & Engineering Concept

The 1000 BPH solution is positioned between small manual lines and fully industrial plants, focusing on:

• Balanced capacity for regional markets

• Clear separation of processing zones

• Integration of core utilities (ice & steam)

• Support for whole chicken and cut-up products

• Compliance with common international slaughtering practices

This design reflects Raniche’s experience in export-oriented poultry projects, particularly for island countries and developing markets.

3. Integrated Processing Flow

The processing workflow follows a stable and easy-to-manage production logic:

1. Live bird receiving and crate conveying

2. Automatic crate washing

3. Stunning and slaughtering (Halal-compatible)

4. Bleeding section

5. Scalding

6. Defeathering

7. Head cutting

8. Evisceration and organ handling

9. Feet cutting and unloading

10. Carcass washing

11. Pre-chilling

12. Cutting, grading, and packing

This flow ensures smooth operation with controlled labor input and consistent product quality.

4. Workshop Layout & Functional Zoning (Display Description)

 Live Bird & Slaughter Area

Designed for continuous crate movement, overhead conveying, stunning, bleeding, scalding, and plucking, ensuring stable upstream processing.

 Evisceration & By-Product Processing Area

A semi-clean zone where evisceration, gizzard processing, and feet handling are performed with manual control and visual inspection.

 Pre-Chilling & Temperature Control Area

Spiral pre-chilling systems are placed downstream to rapidly reduce carcass temperature before further handling.

 Cutting & Packing Area

Provides flexibility for whole chicken packing or simple cut-up operations, supported by ice-assisted temperature control.

 Auxiliary & Staff Areas

Includes ice storage, boiler room, electrical control room, staff changing rooms, and sanitation entrances.

5. Main Equipment Configuration

Live Bird Conveying

• Roller-type crate conveyors

• Crate corner conveyors

• Automatic crate washer

Slaughtering & Defeathering

• Overhead killing conveyor

• Stunner

• Bleeding trough

• Scalder

• Vertical fine plucker

• Head cutter

• Carcass washer

Evisceration & Feet Processing

• Evisceration overhead conveyor

• Evisceration troughs and tables

• Automatic feet cutter and unloader

• Gizzard fat removing machine

• Gizzard peeler

Pre-Chilling, Cutting & Packing

• Spiral pre-chillers

• Dewatering tables

• Carcass lifting systems

• Cut-up machines

• Packing cones and working tables

6. Utility System Integration

 6T Flake Ice Machine

• Supports chilling, packing, and temperature control

• Enhances product freshness and shelf life

• Suitable for both whole chicken and cut-up products

 0.5T Steam Generator

• Provides stable steam for scalding and cleaning

• Compact footprint, easy installation

• Suitable for medium-capacity processing plants

These integrated utilities significantly improve production stability and hygiene control.

7. Product Output & Application

This solution supports multiple product forms:

• Whole chicken

• Cut-up chicken portions

Typical application markets include:

• Caribbean & island countries

• Africa

• Southeast Asia

• Middle East (Halal processing)

• Emerging poultry processing regions

8. Why This 1000 BPH Solution Highlights Raniche’s Strength

This project demonstrates Raniche’s ability to:

• Deliver complete slaughterhouse solutions, not just equipment

• Integrate processing lines with ice and steam systems

• Plan hygienic zoning and personnel flow

• Adapt designs to different national standards

• Provide scalable layouts for future expansion to 1500–2000 BPH

It serves as a key reference model within Raniche’s medium-capacity solution portfolio.

For customized layout drawings, equipment configuration, and pricing of a 1000 BPH poultry slaughtering line with ice and steam systems, please contact Qingdao Raniche Machinery Technology Co., Ltd.
Our engineering team will tailor the solution according to your market and production requirements.